Once in a while, a new paint job just knocks your socks off. This was one such
scheme. With the 'Roo on the tail, the curved cheat line - and that color! I
knew I had to do this one the minute I saw this on DRAW
Decals website. This article started out as a review just on the decal
sheet, but after a few recent emails with questions on the South African 737
I did last year for Internet Modeler, I thought some of you would like additional
details on painting. I'll also tell you how a computer graphic program contributed
to the project.
Australia's newest international airline officially took to the skies on October
27, 2002, with this new design created by Hulsbosch Communication by Design,
features a kangaroo on the tail and ochre - the color of the heart of Australia
- as its signature color. Australian Airlines, owned by Qantas Airways Limited,
flys from Cairns, Australia to Fukuoka, Singapore, Taipei and Hong Kong, Nagoya
and Osaka. Visit their colorful site at www.australianairlines.com.au
This sheet is one of DRAW Decals newer releases, actually being on the market
one week after the airplane made its roll out from the paint shop on September
15, 2002. Thanks to one of DRAW's contributing artists, a very talented Argentinean
named Cristian Xavier Bal? created the artwork over a weekend. This is an ALPS
printed sheet and is available in 1/200 and 1/144. It contains all the titles,
logos and windows. The builder will have to provide the Corogard for the wings.
Before I started on the body, I wiped all the mating surfaces
and the back side of the windows down with Polly S Plastic Prep. This removes
all the mold release and finger grease. As you might remember from the last
article, I was using Zap-a-Gap and baking soda to fill the windows. I was having
a hard time removing some tiny air bubbles in the Zap with a pin before I added
the baking soda. I'm now doing something "new and improved". I'm now using Apoxie?
Sculpt epoxy putties. This is like Milliput, but it's made here in the states
and you can get a fresh batch buying direct from the factory. It comes in two
sealed plastic tubs in 10 different colors. You knead both parts together into
a long pencil shaped piece the length of the windows. I then place it in behind
the open windows and push toward the outside. The putty then oozes out of the
holes like your kids' Playdough toys.
Once this is done, go back and very lightly mash the putty down so it is slightly
covering the outside of the window. This putty will start setting up in about
an hour and some of the extra can be trimmed with a new blade. After curing
in 24 hours, add two strips of tape along each side of the windows. This protects
the sides and gets you down to a safe finishing thickness with some 220 sandpaper.
After I did this, I removed the tape and did a final profiling with 600 to blend
it in. This putty feathers out to an extremely fine edge. The company says that
there is zero shrinkage and I agree with that. I have yet to see any cracks
after painting. As you can see from the photo, this also is a good way to install
your nose weight. I placed a 1/4 oz. of lead in each side. This new window method
takes a little longer, but I'm much happier with the results, thanks to this
Assemble the engines and the wings per the instructions. Paint and detail these
as separate sub assemblies to be glued on after the body is painted and decaled.
The first item is always the surface prep. With the PollyS Plastic Prep, I wiped
down all surface areas to be painted. I dipped an old toothbrush in the Polly
S and scrubbed out all the recessed seams of sanding dust. The next step was
to spray the primer on the body. Two light coats of Tamiya Fine Surface Primer
sprayed from the can were applied. This is a thin, near white primer. After
it was dry, I corrected any imperfections and re-applied another coat of primer
to the area. When everything looked perfect, I applied Tamiya Pure White TS-26
from the spray can to the entire body. After a week to cure, (Tamiya feels dry
to the touch in minutes), the orange top was taped off with Tamiya masking tape.
Now came the most difficult part, the "wave." It looked
simple enough, but when I studied the instructions and the photos on www.Airliners.net,
I saw a problem. Remember how we puttied up the doors, windows and painted the
body? These two vital reference marks were now gone. At the front door, the
line is slightly below the door sill. At the end of the first row of windows,
it's about one window pane below that mark. How do I find the points again?
After much thought I came up with an idea. I went back to Airliners.net and
found the 90-degree side shot. I then copied it into Adobe Illustrator. Measuring
the model, I sized the photo to the exact dimensions and then traced a black
line along the front half of orange color. Because part of the curve is hidden
by the wing, I copied the first part and pasted it over the missing part and
finished the line to the rear. I now had the full set of curves. This wavy black
line was placed onto a clean page and printed on heavy weight paper, printed,
and then cut out. I now had a template to trace a pencil line for laying the
tape down. The rear aligns with the APU doors at the tail and the front is just
below the middle of the radome. The beauty of the template is that both sides
match perfectly. So you don't have the same headaches I encountered, I have
saved this template as a PDF file on [url=http://www.drawdecal.com]DRAW Decals'[/url]
website for you to download and print out. The airplane was taped off and sprayed
with Humbrol #82 Lining Orange. This shade is a perfect match for their ochre
color and being a flat paint, I could get a nice feathered edge on the tape
line so not to have a steep edge over the white. When dry and the tape was pulled
off and I lightly sanded the edge with 2000 grit sand paper, smoothing out any
ridge. The model was then glossed with Future for decaling.
The decal sheet is pretty straightforward, with the fit being excellent. I checked
the sizing of the titles over the 100% photo I was using and found them to be
right on the mark. The decal sheet was missing one set of registration letters
under the APU. This was found on the company web site. Also there are three
planes flying now. I talked to DRAW about this and they will add these new regs
to the sheets. I started decaling on the right side first. After the right side
was complete, I applied a thin coat of Future with a cotton swab over each decal.
ALPS decals have no clear coat and this protected the decals when I worked on
the left. After all the decals were on, the entire body was sprayed with Future
The completed engines and wings were glued onto the
body. I had a very slight gap around the leading edge. This was filled in when
the wing had dried with white glue. Apply the glue with a toothpick on the gap.
When you have finished, take a Q-Tip dampened with water and remove any excess.
You may have to repeat this one or twice to get the correct filling. The dried
glue can be painted with a fine brush to hide the area. I use this method to
finish out any slight gaps missed in the sub-assemblies. Finish up by attaching
the landing gear. Remember to add your nav lights, beacons and antennas to complete
this beautiful model of the 767.
I hope I have made painting of this project a little easier
for you. Remember, use new tools to aid in your next project - feel free to
experiment - that's how we improve.